Exploring the best automation solutions for your prepress operations

As print facilities look to optimize their press rooms, automation has become the cornerstone of efficiency and reliability. When it comes to automating Kodak Computer-to-Plate (CTP) systems, two prominent paths emerge: integrating plate loading solutions with a third-party solution, or leveraging Kodak's own advanced automation, such as the Multi-Plate Loading (MPL) system for MAGNUS Platesetters. Both approaches offer distinct advantages and considerations, empowering customers to tailor their automation to their unique requirements.

Kodak Automation: Reliability and Comprehensive Support

Kodak has been at the forefront of automation for platesetters since 2008, offering a range of innovative solutions that have evolved to address the diverse needs of print facilities worldwide. With an install-base exceeding 250 pallet loader units worldwide, automation systems are proven to be both robust and adaptable, providing proven reliability for operations seeking to enhance productivity.

Kodak’s MPL automation is designed for seamless integration with MAGNUS Platesetters, delivering proven reliability and consistent plate production. MPL provides redundancy when you have two or more separate MAGNUS CTP lines, each equipped with its own MPL system—if one CTP line requires servicing, the other lines can remain operational. Plates are protected from light and dust, making MPL ideal for KODAK SONORA Process Free Plates. Kodak provides full-service support, including premier, plus, and remote options, ensuring maximum uptime and minimal disruption.

Pros	Cons
Redundant multi‑CTP setup: if one CTP is down, the others keep running—avoiding single‑point failures Protection for process-free plates Smaller footprint for most configurations Single-vendor, expert service & support (CTP + automation) Market-leading throughput up to 84 plates per hour with T-Speed on MAGNUS Q800 Platesetter	Requires buying both the CTP and MPL for each line

Robotic Automation: Flexibility and Customization

Robotic solutions bring flexibility for complex requirements—multiple engines, numerous plate sizes, and high volumes. One robot can serve up to two CTP devices, and these systems are compatible with MAGNUS Platesetters. Robotic automation is particularly appealing for customers already familiar with robotics in other print areas or those with high volume production.

Pros	Cons
Supports multiple engines and plate sizes Reduced automation investment for complex setups Familiar robotic flexibility Only one robot needed for two CTPs Can be integrated with competitive CTPs	No redundancy—if the robot fails, automation for both lines stops Plates exposed to dust and light Larger footprint for single lines Service complexity and reliance on multiple vendors With high throughput of the MAGNUS Q800, robotics cannot keep up with 2 high speed CTPs

Exploring best automation solutions prepress operations

Choosing What's Right for You

When evaluating automation options, consider your goals: Are you looking for the highest throughput, seamless service, and plate protection? Kodak's multi-pallet loader for MAGNUS may be your best fit. Need custom solutions for varied plate sizes and multiple engines? Robotics can deliver flexibility but demand careful planning for service and workflow interruptions. Kodak recommends leading with MPL automation but supports robotic integration when customer requirements dictate.

Ultimately, elevating your press room means understanding both the strengths and limitations of robotic and Kodak automation solutions. Engage with Kodak experts to assess your unique needs and make an informed decision that drives productivity and reliability in your prepress operation.