Coating

Intermediate Scale Coating Machine

Slot Die Coating - Standard Drying

  • Aqueous and solvent solutions up to 10,000 cps
  • Solution volumes as low as 3 liters
  • Gear, diaphragm, Moyno, Waukesha pump options
  • Pressure vessel delivery option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 5 to 1000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Slot Die Coating - Extended Drying - Aqueous only

  • Aqueous solutions up to 10,000 cps
  • Solution volumes as low as 3 liters
  • Gear, diaphragm, Moyno, Waukesha pump options
  • Pressure vessel delivery option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 5 to 1000 fpm
  • In-line CDT prior to coating
  • Four 35 kW NIR heaters from Adphos prior to oven
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Dry lamination
    • In-line roller nip at exit of drying oven

Direct Gravure Coating - Pan Feed (Forward)

  • Aqueous and solvent solutions
  • Pan volumes of 1, 2, and 12 liters
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Nitrogen-inert shroud option available
  • Electrostatic assist coating option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Direct Gravure Coating - Chamber Blade (Forward)

  • Aqueous and solvent solutions
  • Chamber blade system volume – 6 and 12 liter options
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Electrostatic assist coating option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Direct Gravure Coating - Pan Feed (Reverse)

  • Aqueous and solvent solutions
  • Pan volumes of 1, 2, and 12 liters
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Nitrogen-inert shroud option available
  • Electrostatic assist coating option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Direct Gravure Coating - Chamber Blade (Reverse)

  • Aqueous and solvent solutions
  • Chamber blade system volume – 6 and 12 liter options
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Electrostatic assist coating option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Offset Gravure Coating - Pan Feed (Forward)

  • Aqueous and solvent solutions
  • Pan volumes of 1, 2, and 12 liters
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Offset Gravure Coating - Chamber Blade (Forward)

  • Aqueous and solvent solutions
  • Chamber blade system volume – 6 and 12 liter options
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Offset Gravure Coating - Pan Feed (Reverse)

  • Aqueous and solvent solutions
  • Pan volumes of 1, 2, and 12 liters
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Offset Gravure Coating - Chamber Blade (Reverse)

  • Aqueous and solvent solutions
  • Chamber blade system volume – 6 and 12 liter options
  • Multiple cylinders available with wet thickness from 1 to 20 microns
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Flexographic Printing - Pan Feed

  • Aqueous and solvent ink solutions
  • Ink volumes of 1, 2, and 12 liters
  • Plate sizes up to 16” width and 31.4” long
  • Multiple anilox roller volumes and designs
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to printing
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Flexographic Printing - Chamber Blade

  • Aqueous and solvent ink solutions
  • Ink volumes of 6 and 12 liters
  • Plate sizes up to 16” width and 31.4” long
  • Multiple anilox roller volumes and designs
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds of 50 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F
  • Nitrogen purge, 600 W/in UV lamp with D/H/H+ bulb options
  • Additional configuration options include:
    • Wet and dry lamination
    • In-line roller nip at exit of drying oven

Rod/Blade Coating

  • Aqueous solutions with 30 L system volume
  • Solution replenishment and recirculation options
  • Multiple blade and rod options
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds from 100 to 5000 fpm
  • In-line CDT prior to coating
  • 60’ Drying/curing oven at temperatures up to 450° F

Lamination - Wet

  • Use any available coating option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds from 10 to 1000 fpm
  • Metal and rubber laminator nip rollers
  • Variable laminator nip pressures
  • Post nip treatment with pressure, heat (up to 220C), or UV

Lamination - Dry

  • Use any available coating option
  • Plastic, paper, and metal webs at thickness of 5 microns and up
  • Web widths up to 17"
  • Web speeds from 10 to 1000 fpm
  • Metal and rubber laminator nip rollers
  • Variable laminator nip pressures
  • Post nip treatment with pressure or heat (10-90 C)